HULK DEFENSEUncrewed underwater vessels

Payload and handling

Three sealed compartments, six hatches, six modules, and a handling concept that needs nothing more exotic than a mobile crane.

The compartment is the product.

Three compartments run from station 2.70 m to 13.50 m at a 3.60 m pitch, each 3.50 × 2.80 × 1.45 m internally — 14.21 m³ apiece, 42.63 m³ in total. Each takes two payload modules of 2.44 × 1.09 × 1.10 m, so the vessel carries six.

Cargo deadweight is 17.0 t, which is 2,833 kg of cargo per module at a reference density of 399 kg/m³ against the gross compartment volume. Module lift including the 237 kg tare is 3,071 kg.

The compartment structure is 8 mm plate stiffened at 300 mm — 2,027 kg each, 6.08 t for the three. That is heavier than a concept study would assume, and deliberately so: the boundary is designed for the loss-of-pressurisation case rather than having that case excluded by assumption.

One compartment as a unit: pressure boundary, two hatches, two modules
One compartment as a unit: pressure boundary, two hatches, two modules
Payload
Configuration3 sealed pressure-balanced compartments
Compartment envelope3.50 × 2.80 × 1.45 m
Volume per compartment14.21 m³
Total payload volume42.63 m³
Compartment pitch3.60 m · stations 2.70 to 13.50 m
Cargo deadweight17.0 t
Payload modules6 · 2 per compartment
Module envelope2.44 × 1.09 × 1.10 m · 4 mm skin
Module clearances60 mm wide, 60 mm long, 350 mm standing
Cargo per module2,833 kg
Lift mass per module3,071 kg
Module lifts6 scissor tables · 1,670 mm stroke, 250 mm collapsed
Reference cargo density399 kg/m³
MountingFour machined flange mounts per compartment, landing on ring-frame stations
ConnectorsSubConn / MCBH — 44 bulkhead and 44 cable ends, dry 1-atm junction boxes
Inside a compartment — two modules on their lifts under an open hatch pair
Inside a compartment — two modules on their lifts under an open hatch pair

Pressure balance

Dry at one atmosphere, at depth.

The compartments are charged with air to sea pressure as the vessel dives. The structure therefore carries a 1.00 bar design differential instead of the full 2.011 bar head, inside a ±0.15 bar control band with relief at 0.5 bar.

Two things follow. The boundary can be lighter for the same volume, which is what makes 35 m³ affordable inside an 18 m hull. And the inside of a compartment stays a dry, one-atmosphere space — so payload electronics, connectors and mechanisms can be ordinary topside hardware rather than pressure-rated subsea equipment. That is usually worth more to an integrator than any figure on the specification sheet.

Total pressurised volume is 50.74 m³ — the three compartments plus the six access trunks — and the air plant is sized around it.

Pressure balance
PrincipleCompartments charged with air to sea pressure when submerged
Design differential1.00 bar
Control band±0.15 bar · ±1.49 m of depth
Relief setting0.5 bar
Proof test3.017 bar — 1.5× the unbalanced head
Boundary plate8 mm on 300 mm stiffening
Design-case stress70.3 MPa · SF 3.06
Loss-of-pressurisation stress141.4 MPa · SF 1.52
Material5083-H116 · 215 MPa yield
Pressurised volume50.737 m³ · compartments and trunks
Compartment mass, each2,027 kg
Air plant
Free air per cycle142.78 m³
Compartment charge100.70 m³
Main ballast blow42.07 m³
Bottles13 × 50 L at 300 bar
Stored free air195 m³
Compressor15 m³/h
Recharge time12.85 h
Design margin×1.35 on one full cycle
Charged-air mass123.4 kg — carried in the weight statement

Deck access

Six hatches, dogged submarine-style.

Each hatch gives a 1.15 × 2.50 m clear opening in a 1.35 × 2.70 m cover of 8 mm plate, stiffened by nine members at 300 mm, 305.8 kg complete. It hinges on the outboard long edge, opens to 95° and is balanced on two gas struts at 1.21 kN, so one person can work it.

Fourteen dogs per hatch at 19.31 kN each bear on a machined seat with a 12 mm nitrile cord. At operating depth the seated load is 653.6 kN — 66.6 tonnes. The closure is fail-safe by geometry: the deeper the vessel goes, the harder the sea holds the cover onto its seat.

Below each hatch is a 1.15 × 2.50 × 0.47 m access trunk carrying the load path from the cover seat down into the compartment top.

Sea pressure seats the cover — 66.6 t on the seat at operating depth, dogs unloaded
Sea pressure seats the cover — 66.6 t on the seat at operating depth, dogs unloaded
Hatches6 upward-hinging, dogged, seated plug closures
Clear opening1.15 × 2.50 m
Cover1.35 × 2.70 m · 8 mm plate on 186.5 mm webs
Dogs per hatch14 at 19.3 kN
Seal12 mm nitrile O-ring on a machined seat, 100 mm land
Opening angle95°
Balancing2 gas springs · 13.2 kN manual effort
Uplift, relief valve lifted162.5 kN — carried by the dogs
Seated load at depth653.6 kN · 66.6 t — carried by the seat
Opening conditionSurface only
Access trunks6 · 1.15 × 2.50 × 0.47 m

Integration

Your module, our mounts.

Modules land on four-point flange mounts. Power and data cross the boundary through SubConn and MCBH penetrations — 44 bulkhead ends and 44 cable ends — into dry 1-atm junction boxes inside the compartment.

The interface is fixed and published: envelope, mount pattern, mass and centre-of-gravity limits, connector map, available power and thermal budget. An integrator can design to it without a conversation. Then we run the stability and trim consequences of that specific fit through the model before anything is cut.

Payload interface control drawings form part of the technical pack released under NDA.

Request the interface pack

Alongside in the shed with a hatch pair open and two modules seated
Alongside in the shed with a hatch pair open and two modules seated

Loading

The whole handling concept is a crane and a pallet.

Open a hatch pair, land the module on its lift, lower it, lock the mounts, mate the connectors, close and dog the covers. No dry dock, no purpose-built shore facility, no bespoke handling frame — the 3,071 kg lift is inside the reach of the mobile crane already standing on most working quays.

Loading alongside — a payload module lands on the handling jack through an open hatch pair
Loading alongside — a payload module lands on the handling jack through an open hatch pair
Hatch detail at the full 95° opening angle, gas springs extended
Hatch detail at the full 95° opening angle, gas springs extended
Profile cutaway — six scissor lifts in line under the six hatches
Profile cutaway — six scissor lifts in line under the six hatches

What actually fits

Modules cost volume. That is worth saying out loud.

A module is 2.44 × 1.09 × 1.10 m externally in 4 mm skin, which leaves 2.874 m³ inside it. Six of them come to 17.24 m³ — about 40% of the gross compartment volume. The rest goes to module walls, handling clearance and the fact that a rectangular module has to pass a smaller rectangular hole.

That is the real price of modularity and it is not hidden anywhere else in the engineering record either. If the cargo is dense or bulk, the right answer is to stow loose in the compartment and lash by hand through the 1.15 × 2.50 m opening, which recovers the full 42.63 m³. The architecture supports both, and which one suits a given payload is a conversation worth having before a configuration is fixed.

The clearances are asserted by the model rather than assumed: 60 mm wide and 60 mm long through the opening, 350 mm standing inside the compartment. The model does not emit if any of them goes negative.

Ghosted isometric with cargo aboard — two modules per compartment
Ghosted isometric with cargo aboard — two modules per compartment
Plan cutaway — modules in the bays, wing tanks outboard, energy group aft
Plan cutaway — modules in the bays, wing tanks outboard, energy group aft

Bring us the payload and we will size it.

We run your fit through the engineering model and come back with real numbers for it, not a generic figure.

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